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KYE-SW5.1 3000-0930.pdf - Genius

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<strong>KYE</strong> SYSTEMS CORP.<br />

SW-5. 1 <strong>3000</strong><br />

Version: 1.0<br />

Total 18Pages (Cover page included)


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Revision History<br />

Version Date Changes<br />

1.0 Official Release<br />

Version: 1.0<br />

Page 1/18


S ervice<br />

Guide<br />

SW-5.<br />

1 <strong>3000</strong><br />

Table of Contents<br />

Revision History......................................................................................................................1<br />

Table of Contents.....................................................................................................................2<br />

Getting Started.........................................................................................................................3<br />

Conventions Used in this Guide..........................................................................3<br />

Safety Precautions...............................................................................................3<br />

Chapter 1. How to Handle Defective Returns.....................................................................4<br />

1.1 Overview.......................................................................................................4<br />

1.2 Problems.......................................................................................................5<br />

1.2.1 No sound and power LED (indicator) unlight..............................6<br />

1.2.2 No response when power on ............................................................7<br />

1.2.3 LED indicator unlight ....................................................................7<br />

1.2.4 One or more channel no sound......................................................... 8<br />

1.2.5 Wire control does not work.............................................................9<br />

1.2.6 Bass control does not work..............................................................8<br />

1.2. 7 Headphone does not work................................................................9<br />

Chapter 2. Specifications...................................................................................................10<br />

Chapter 3. Block Diagram.................................................................................................11<br />

Chapter 4. Exploded View..................................................................................................12<br />

Chapter 5. Part List............................................................................................................13<br />

Chapter 6. Other Key Parts..............................................................................................14<br />

Chapter 7. Schematic Diagram..........................................................................................15<br />

Chapter 8. Important Notes...............................................................................................17<br />

8.1 Packing Requirement for Sending the PCB Assembly by Post..................17<br />

8.2 Short of Spare Parts while Repairing a Speaker System...........................17<br />

Version: 1.0<br />

Page 2/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Getting Started<br />

Conventions Used in this Guide<br />

Attention<br />

Pay Special Attention: Instructions that are important to<br />

remember and may prevent mistakes.<br />

Caution: Information that, if not followed, may result in<br />

damage to the product.<br />

Safety Precautions<br />

The following precautions should be observed in handling the speaker described in<br />

this guide:<br />

Place the speakers on a flat, level and stable surface.<br />

Do not place the speakers in environments subject to mist, smoke, vibration, excessive<br />

dust, salty or greasy air, or other corrosive gases and fumes.<br />

Do not drop or jolt the speakers.<br />

Do not allow anything to drop into the subwoofer case through its ventilator, as it could<br />

result in fatal electric shock or fire.<br />

Place the unit far enough from other equipments for good heat dissipation.<br />

Disconnect the AC power cord from the AC outlet before performing any maintenance<br />

on the speakers.<br />

Do not perform any maintenance with wet hand.<br />

Prevent foreign substances, such as water, other liquids or chemicals, from entering the<br />

speakers while performing maintenance procedures on the speakers.<br />

Version: 1.0<br />

Page 3/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Chapter 1. How to Handle Defective Returns<br />

1.1 Overview<br />

Receiving Defective<br />

Speakers<br />

from Customers<br />

Verifying problems &<br />

proceeding necessary tests<br />

Functioning NG<br />

Analyzing possible<br />

malfunction causes<br />

Functioning NG<br />

Deciding & proceeding<br />

the rectification methods<br />

Replacing necessary<br />

defective parts<br />

Functioning OK<br />

Proceeding tests<br />

to verify if the speaker is<br />

functioning normally<br />

Functioning OK<br />

Return the speakers with<br />

proper repackaging to customers<br />

Version: 1.0<br />

Page 4/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

1.2 Problems<br />

Item<br />

1.2.1<br />

1.2.2<br />

1.2.3<br />

1.2.4<br />

1.2.5<br />

1.2.6<br />

1.2.7<br />

Problem Descriptions<br />

No sound and power LED (indicator) unlight<br />

No response when power on<br />

LED indicator unlight<br />

One or more channels no sound<br />

Wire control does not work<br />

Bass control does not work<br />

Headphone does not work<br />

Version: 1.0<br />

Page 5/18


S ervice<br />

Guide<br />

SW-5.<br />

1 <strong>3000</strong><br />

Attention<br />

Please follow the numbered sequence marked withing parenthesis given in individual<br />

flow chart, in that this is the best-recommended sequence to rectify the problems.<br />

1.2.1 No sound and power LED (indicator) unlight<br />

Problem<br />

No sound and<br />

power LED (indicator) unlight<br />

Analyze and<br />

Identify the<br />

Causes<br />

Defective<br />

transformer<br />

JK1 disconnected<br />

from PCB<br />

Defective SW1<br />

or SW6<br />

Solutions<br />

Replace defective<br />

transformer<br />

Resolder JK1<br />

Replace defective<br />

one()<br />

s<br />

Version: 1.0<br />

Page 6/18


S ervice<br />

Guide<br />

SW-5.<br />

1 <strong>3000</strong><br />

1.2.2 No response when power on<br />

Problem<br />

No response when power on<br />

Analyze and<br />

Identify the<br />

Causes<br />

Defective SW1, IC1( SJ3358),<br />

C55 or C153<br />

JK5A or JK5B<br />

disconnected from PCB<br />

Solutions<br />

Replace defective parts<br />

Resolder or reconnect<br />

JK5A or JK5B<br />

1.2.3 LED indicator unlight<br />

Problem<br />

LED indicator unlight<br />

Analyze and<br />

Identify the<br />

Causes<br />

Defective LED<br />

JK5A or JK5B<br />

disconnected from PCB<br />

Solutions<br />

Replace defective LED<br />

Resolder or reconnect<br />

JK5A or JK5B<br />

Version: 1.0<br />

Page 7/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

1.2.4 One or more channels no sound<br />

Problem<br />

One or more channels no sound<br />

Analyze and<br />

Identify the<br />

Causes<br />

Defective<br />

connection of<br />

audio cable<br />

JK5A or JK5B<br />

disconnected<br />

from PCB<br />

or defective<br />

Defective<br />

connection of<br />

speaker cable<br />

or defective<br />

speaker()<br />

s<br />

Defective<br />

VR1 or VR1<br />

disconnected<br />

from PCB<br />

Defective<br />

IC9 or IC10<br />

TDA8974J<br />

Solutions<br />

Make sure<br />

audio cable<br />

connected well<br />

Make sure<br />

audio cable<br />

connected well<br />

or replace<br />

defective one()<br />

s<br />

Make sure<br />

audio cable<br />

connected well<br />

or replace<br />

defective one()<br />

s<br />

Make sure<br />

VR1<br />

connected well<br />

or replace<br />

defective one<br />

Replace<br />

defective<br />

one()<br />

s<br />

1.2.5 Wire control does not work<br />

Problem<br />

Wire Control does not work<br />

Analyze and<br />

Identify the<br />

Causes<br />

JK5A or JK5B<br />

disconnected<br />

from PCB<br />

Defective IC1<br />

( SJ3358)<br />

Defective SW1<br />

Solutions<br />

Resolder or<br />

reconnect<br />

JK5A or JK5B<br />

Replace<br />

defective IC<br />

Replace<br />

defective SW1<br />

Version: 1.0<br />

Page 8/18


S ervice<br />

Guide<br />

SW-5.<br />

1 <strong>3000</strong><br />

1.2.6 Bass control does not work<br />

Problem<br />

Bass control does not work<br />

Analyze and<br />

Identify the<br />

Causes<br />

Defective VR2<br />

Defective IC4 ( YG4558)<br />

or IC10( TDA8947J)<br />

Solutions<br />

Replace defective VR2<br />

Replace defective IC()<br />

s<br />

1.2.7 Headphone does not work<br />

Problem<br />

Headphone does not work<br />

Analyze and<br />

Identify the<br />

Causes<br />

Defective IC6( D2822A);<br />

R82 or R83 disconnected from PCB<br />

Solutions<br />

Replace defectiveIC()<br />

s<br />

or resolder R82/<br />

R83<br />

Version: 1.0<br />

Page 9/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Chapter 2. Specifications<br />

NO. DESCRIPTION UNIT NOMINAL LIMIT<br />

1 INPUT SENSITIVITY AT 10%<br />

SUBWOOFER mV 215.5<br />

CENTER mV 477<br />

FRONT mV 477<br />

REAR mV 380.5<br />

2 DISTORTION AT 1 KHz CENTER % 0.15<br />

FRONT % 0.12<br />

REAR % 0.15<br />

AT 100 Hz % 0.1<br />

3 OUTPUT POWER AT 10% DISTORTION<br />

SUBWOOFER W 35.7<br />

CENTER W 9.6<br />

FRONT W 10.13<br />

REAR W 10.23<br />

4 S/N RATIO<br />

SUBWOOFER dB 80.5<br />

CENTER dB 74<br />

FRONT dB 74.1<br />

REAR dB 74.3<br />

5 FREQUENCY RESPONSE<br />

(DOWN 3dB) SUBWOOFER Hz 16~148<br />

CENTER Hz 60~160K<br />

FRONT Hz 60~200K<br />

REAR Hz 60~140K<br />

6 HUM LEVEL (AT VOL. MIN.)<br />

SUBWOOFER mV 0.8<br />

CENTER mV 0.6<br />

FRONT mV 0.6<br />

REAR mV 0.6<br />

HUM LEVEL (AT VOL. MAX.)<br />

SUBWOOFER mV 1.2<br />

CENTER mV 1.1<br />

FRONT mV 1.1<br />

REAR mV 1.2<br />

7 OPERATING VOLTAGE MAX.255 VAC<br />

MIN.205 VAC<br />

TEST CONDITION:<br />

1) LOAD: SUBWOOFER 4 , FRONT/REAR/CENTER6<br />

2) RATED POWER: 500 mW (SATELLITE)<br />

5.0 W (SUBWOOFER)<br />

VOLUME AT MAX.<br />

3) AC 230 V / 50 Hz<br />

Version: 1.0<br />

Page 10/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Chapter 3. Block Diagram<br />

Version: 1.0<br />

Page 11/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Chapter 4. Exploded View<br />

Version: 1.0<br />

Page 12/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Chapter 5. Part List<br />

Ref. No. Description Mfr's Part No.<br />

1 Wooden Case, MDF, Pattern: F-2905-911 RTC1116<br />

2 Foot Washer, 23 x 13mm, Rubber, Black RT86184<br />

3 Screw, BA3.5 x 16mm, Black RS71045<br />

4 Speaker, 6.5", 4, 40-60W, Y-D045-E) RT20805<br />

5 Fabric Front, for Subwoofer, JY-3A-05 RT10D64<br />

6 Foot Washer, EVA, R17.9 x R11.1 x 2.0mm RT86889<br />

7 Foot Washer, EVA, 23.3 x 7.3 x 1.0mm RT86890<br />

8 Screw, PTB2.6 x 8mm, Black RT71384<br />

9 Rear Cover, for Wire Control, Black RT10D69<br />

10 Button, for Power, Painting Silver 877C RT10D72<br />

11 Assembly PCB, for Control, 94V0, Ver1.0 RT50J46<br />

12 Front Panel, for Wire Control, Black RT10D68<br />

13 Knob, for Bass, Painting Silver 877C RT10D71<br />

14 Knob, for Volume, Painting Silver 877C RT10D70<br />

15 Screw, BA3.5 x 20mm, Black RT71178<br />

16 Screw, PA3 x 12mm, Black RS71021<br />

17 Rear Plastic Panel, Black RT10D62<br />

18 Screw, TM3 x 18mm, Black RT71151<br />

19 Switch, RA12KKAW0F, Black RT56417<br />

20 Rear Board, for Subwoofer, MDF, Black RTC1117<br />

21 Airproof Cover, Black RT10D63<br />

22 Assembly PCB, for Amplifier, 94V0, Ver1.0 RT50J45<br />

23 Transformer, 230V, 17V/4A, JUSP-60602U RT31886<br />

24 Screw, PTB3 x 12mm, Black RT71136<br />

25 Rear Cover, for Satellite, Black RT10D66<br />

26 Screw, TA3 x 10mm, Black RS71026<br />

27 Speaker, 3", 6, 8-12W, Y-E038-E1, Magnetically Shielded RT20806<br />

28 Front Panel, for Satellite, Painting Silver 877C RT10D65<br />

29 Fabric Front, for Satellite RT10D67<br />

Version: 1.0<br />

Page 13/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Chapter 6. Other Key Parts<br />

Ref. No. Description Mfr's Part No.<br />

1 Speaker Cable, 2.1m, Red-Black, Zero to Zero RT42431<br />

2 Speaker Cable, 5.1m, Red-Black, Zero to Zero RT42432<br />

3 AC Power Cord, 6', Black, VDE, H05VVH2-F RT40170<br />

4 Audio Cable, 2m, Black, OD=2mm, 2RCA to 3.5mm Stereo Plug (Light Green) RT41479<br />

5 Audio Cable, 2m, Black, OD=2mm, 2RCA to 3.5mm Stereo Plug (Black) RT41480<br />

6 Audio Cable, 2m, Black, OD=2mm, 2RCA to 3.5mm Stereo Plug (Orange) RT41481<br />

7 VR, RV120N-3V-15FO-B503-EP RT56A59<br />

8 Phone Jack, 3.5 Stereo, Light Green, 7 Pin RT56850<br />

9 VR, RC09N-1V-18FO-B5030EP RT56A19<br />

10 LED, 3BW4-01, Blue Light RT55175<br />

11 IC, YG4558 RS56040<br />

12 IC, TDA8947J(N3), DBS-17P RT56A50<br />

13 IC, SJ3358, DiP-18 RT56A18<br />

14 IC, D2822Am DiP-8 RT56A16<br />

15 RCA Jack, White-White-White, Red-Red-Red RT56268<br />

16 Diode, 6A2 RT55040<br />

17 Diode, 12V/3W, BZX2C 12 RT55189<br />

18 Inductance, 2SC945G RS55013<br />

19 Heat Sink, 115.2 x 50 x 26.6, Aluminium RT72281<br />

20 Heat Sink, HS-65, 115 x 27 x 40mm, Aluminium RT72290<br />

21 Copper Pole, Hex 5.0 x 32mm RT71164<br />

22 Switch, RA12KKAWOF, Black RT56417<br />

Version: 1.0<br />

Page 14/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Chapter 7. Schematic Diagram<br />

Notes:<br />

1. All resistance values are indicated in " "<br />

(k=10 , M=10 ).<br />

2. All capacitance values are indicated in "uF"<br />

(p=10 uF).<br />

3 6<br />

-6<br />

Version: 1.0<br />

Page 15/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Chapter 7. Schematic Diagram<br />

Notes:<br />

1. All resistance values are indicated in " "<br />

(k=10 , M=10 ).<br />

2. All capacitance values are indicated in "uF"<br />

(p=10 uF).<br />

3 6<br />

-6<br />

Version: 1.0<br />

Page 16/18


S ervice SW-5.<br />

1 <strong>3000</strong><br />

Guide<br />

Chapter 8. Important Notes<br />

8.1 Packing requirement for sending the PCB assembly by post<br />

PCB assembly is a kind of sophisticated electronic circuit board. Well packing<br />

will be required when sending them by post.<br />

* Some sophisticated IC components are mounted on the PCB assembly, hence<br />

it is necessary to pack each PCB assembly with a separate static protecting bag,<br />

in order to avoid static electricity.<br />

* Reliable external packing is also very important when sending the PCB assembly<br />

by post, in that it would avoid unnecessarily lost or damage.<br />

8.2 Short of spare parts while repairing a speaker system<br />

If you are short of spare parts when you have some speaker systems waiting to<br />

be repaired, it would be recommended to take the necessary parts from one<br />

speaker system, so that you may have the as many speaker systems<br />

Version: 1.0<br />

Page 17/<br />

18

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